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Removing rust from aluminum block?

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Old 12-22-2012, 11:34 AM
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marlinspike
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Default Removing rust from aluminum block?

My heads are going to be off for some time. It's an aluminum block and head engine, but I guess some ferrous metal must have gotten in the pores of the aluminum of the block because there are rust spots. I figured these would just go away when I prep the block with white 3M pads, but they don't. So how do I remove them?
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Old 12-22-2012, 12:03 PM
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Default

Maybe using a non damaging solvent and the white 3m pads might work since its a build up and not actual oxidation on the aluminum.

I don't know if that would be best though.
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Old 12-22-2012, 03:38 PM
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Default Re: Removing rust from aluminum block?

if taken to the proper place it can be blasted or dipped.
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Old 12-22-2012, 04:26 PM
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Default Re: Removing rust from aluminum block?

Sure, but I'm trying to avoid taking the engine out of the car.
A ford tech told me not to worry about it, but I dunno...


I can clean all the black away easily enough, but the orange gives me trouble.
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Old 12-22-2012, 05:55 PM
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Default Re: Removing rust from aluminum block?


We use this on some of the older robots. Give it an overnight bath and scrub with soapy water then rinse with Isopropyl alcohol
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Old 12-22-2012, 06:04 PM
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Default Re: Removing rust from aluminum block?

2000 grit sandpaper with a block
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Old 12-23-2012, 04:14 AM
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Default Re: Removing rust from aluminum block?

Originally Posted by TimmyD87
2000 grit sandpaper with a block
Given that heads are machined to have a certain roughness to keep the gasket from moving under heat expansion/cold contraction, wouldn't that be too aggressive?
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Old 12-23-2012, 10:18 AM
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Default Re: Removing rust from aluminum block?

Originally Posted by Z33_Taxi

We use this on some of the older robots. Give it an overnight bath and scrub with soapy water then rinse with Isopropyl alcohol

This ^

If you don't want to remove the block.
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Old 12-23-2012, 05:41 PM
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Default Re: Removing rust from aluminum block?

Don't worry about it, it's not going to affect anything.. What did the staining come from, the head gasket?
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Old 12-24-2012, 06:55 AM
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Default Re: Removing rust from aluminum block?

Originally Posted by marlinspike
Given that heads are machined to have a certain roughness to keep the gasket from moving under heat expansion/cold contraction, wouldn't that be too aggressive?
I have done it on at least 10 cars and never had a problem, always used a sanding block took my time and made sure not to over do it.
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